When it
comes to custom packaging for corrugated boxes, no matter what you are
shipping, strength and durability should be a top priority. To say that every box is the same is a big
mistake – but what is the difference, and how is strength tested?
Firstly, the
strength of a corrugated box starts with the material used. A corrugated sheet
has three main components, the inside and outside paper liner (the linerboard),
and the interior, ‘fluted,’ portion (the medium). When a sheet of corrugated
board is created, and the wavy interior (the medium) is attached to the liner
with a starch-based adhesive, this works to resist bending and pressure and
when placed vertically can sustain significant amounts of weight.
So how is that strength tested and how
can you be sure it meets industry standards? The Edge Crush Test and the Mullen Test are the two
industry-recognized methods that measure weight. When checking that a box meets
industry standards, make sure that a Manufacturer’s Certification Stamp is
visible. This stamp will also certify the type of test done, and the results
(Mullen – most common is 200 lbs/sq. inch or Edge Crush – most common is ECT 32
lbs/inch).
There is
some confusion regarding the difference between these two tests, so in an
effort to clear up the confusion, here is a brief breakdown:
The Mullen
Test – measures the bursting strength of corrugated board by testing how much
pressure it takes for a box to rupture. To conform to the Mullen Test standard,
a box needs to reach a certain number (200#, 275#), and the higher the number,
the stronger the box.
The Edge
Crush Test – measures the stacking strength of corrugated board by testing how
much pressure a box can stand before being crushed. Like the Mullen Test, to
conform to the Edge Crush Test, corrugated boxes need to reach a certain number
(32ECT, 44ECT), and the higher the number, the stronger the box. The Edge Crush
Test is best suited for stacking requirements because it provides lighter
weight cartons with good stacking characteristics.
With Edge
Crush you can change the weight of each of the papers but still maintain the
same weight whereas with the Mullen Test the construction of the linerboard
can’t be altered.
There are
benefits to both of these tests, so discussing each one with your manufacturer
is always a smart idea. That being said, it never hurts to be informed before
that meeting!
For more
about testing the strength of corrugated boxes please contact Packaging
Technologies Inc. by calling 1-800-303-5883.